Key Benefits and Advantages
Extended Proof Test Intervals via PST: One of the most significant advantages of the DVC6200 SIS is its ability to perform Partial Stroke Testing (PST). By moving the valve only a small percentage (typically 10-15%) during normal operation, the device confirms the valve is not stuck without disrupting the process. This practice identifies potential failures early and safely extends the time required between full-plant shutdowns for proof testing.
High Cv Construction for Simplified Assemblies: The DVC6200 SIS features a High Cv (flow capacity) internal design. This increased air capacity often eliminates the need for external volume boosters and quick exhaust valves in the pneumatic loop. By reducing the number of external components, you eliminate multiple potential points of failure and simplify the overall safety assembly.
Intelligent Diagnostic Feedback: The device provides clear Pass/Abnormal criteria for both partial and full stroke tests. If a test result is abnormal, the controller provides the specific reason—such as high friction, pressure drops, or air leaks—allowing maintenance teams to target the root cause immediately rather than performing general troubleshooting.
Spurious Trip Prevention: To protect against unplanned shutdowns, the DVC6200 SIS includes an outgoing pressure threshold. This feature prevents a sticking valve or actuator from over-traveling during a test, which could otherwise trigger a spurious trip and shut down the entire process line.
Rugged and Reliable Architecture: Utilizing a linkage-less, non-contact feedback system, the DVC6200 SIS avoids the mechanical wear associated with traditional linkages. The electronics are fully encapsulated, protecting them from the harsh vibrations and corrosive atmospheres typically found near safety shutdown valves.
Remote Access in Hazardous Zones: Being a HART-communicating device, the DVC6200 SIS allows diagnostics to be accessed from anywhere along the communication loop. This enables technicians to monitor valve health from the safety of the control room, reducing exposure to hazardous environments or hard-to-reach field locations.
Technical Properties
Operation: Digital valve controller for Safety Instrumented System (SIS) shutdown valves.
Testing Capabilities: Partial Stroke Testing (PST) and Full Stroke Test (FST).
Feedback System: Linkage-less, non-contacting magnet array/Hall Effect sensing.
Pneumatic Performance: High Cv internal capacity (reduces need for boosters).
Safety Certification: Suitable for use in SIL 2 and SIL 3 applications.
Communication: HART 5 or HART 7 protocol.
Diagnostics: Real-time valve health monitoring (friction, air pressure, leaks).
Enclosure: IP66 / NEMA 4X with encapsulated electronics.
Field of Application
The DVC6200 SIS is specifically designed for high-consequence safety loops where valve reliability is paramount.
Primary Industries and Uses:
-
Emergency Shutdown (ESD): Critical shutdown valves in refineries and chemical plants.
-
Blowdown Valves (BDV): High-speed depressurization systems for oil and gas platforms.
-
Burner Management Systems (BMS): Fuel gas shut-off valves for industrial furnaces and boilers.
-
HIPPS Applications: High-Integrity Pressure Protection Systems where fast, reliable closing is required.
-
Offshore Platforms: Remote safety valves where manual proof testing is extremely expensive and logistically difficult.
